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IW is pleased to announce that it has developed a new line of coaxial cables and assemblies which has improved the performance characteristics for all types of microwave applications. This new line of cable and assemblies yields smaller diameters, lighter weights, lower insertion loss, and enhanced electrical stability versus temperature and flexure. This adds up to the "Best of all worlds" for an engineer designing high performance systems. |
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| Low Loss, Phase Stable Cable In it's continuing effort to supply the microwave industry with the highest possible performance, Insulated Wire, Inc., is pleased to announce that it has developed a new line of coaxial cables and assemblies, which has improved the performance characteristics for all type of microwave applications. This new line of cable and assemblies yields smaller diameters, lighter weights, lower insertion loss and enhanced electrical stability versus flexure and temperature. This all adds up to the "Best of all Worlds" for an engineer designing high performance systems. We believe it is imperative that our customer gets the maximum performance, from the widest possible range of products, delivered on time, for the lowest cost. This new cable line incorporates significant design changes resulting in improved performance. These cables meet or exceed all the material requirements outlined in the MIL-C-17 specification and utilizes silver plated copper conductors, with a very low loss, expanded PTFE dielectric. The outer conductor consists of pure silver, applied in a new proprietary manner that yields lower contact resistance, thus decreasing insertion loss. This new cable line also incorporates a secondary, silver plated, copper braided shield that contributes to excellent RF leakage characteristics, specified at > -100 dB to 18 GHz. The standard outside jacket is a tough, resin melt, extruded FEP, however, PFA, Polyurethane, Tefzel and PEEK can be used, depending on the application requirements. IW will also offer an internal ruggedization for cable assemblies, or external armor to provide further mechanical or environmental protection. The internal ruggedization offers enhanced crush resistance and a tighter bend radius. This design offers a more compact package than does the external armor, keeping the size and the weight of the cable assembly down. These assemblies include tough, stainless steel connector bodies. The patented connector designs yield proven performance in the field, on programs, such as, Phalanx, HDR, Cobra Gemini and 767 AWACS.
Click on image for larger view The 1801 series cable measures .180" in diameter and typically measures 0.33 dB per foot, at 18 GHz. This is a vast improvement when compared to other available cables on the market, as well as, IW's previous cable, which measured 0.37 dB per foot, at 18 GHz and measured .230" in particularly well suited to airborne and satellite applications. The lower insertion loss over long runs of cable allows for less power to be applied, which has the potential to eliminate expensive amplification systems. This new design also yields improved VSWR performance. The typical 1801, (4) four-foot long cable assembly with SMA connectors has a 1.20:1 VSWR to 18 GHz; the 1501 series cable assembly of the same length with 2.9mm connectors has a typical VSWR of 1.25:1 or better to 40 GHz.
The excellent stability and high power handling capability makes these cables very good choices for phased array antenna systems. It is extremely important that interconnection cables remain electrically stable during the installation of these sensitive systems. When necessary, IW will phase match assemblies to system requirements. The new cable design allows multiple bends to be put into these matched cables, without significant changes to the electrical length, in addition, this design is very amplitude stable. These cable assemblies typically change < 0.1 dB, at their maximum frequency with the cable bent to the minimum bend radius. The cables are all very flexible and can endure thousands of flexures and remain within the stated electrical specifications set forth. |
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| Actual test data of IWs 2801 cable. Test started at 20 degrees. The temperature was reduced to -50 degrees C, increased to +120, then returned to 20 degrees C.
PHASE CHANGE WITH FLEXING: Phase change when flexing will be slightly different depending on the particular cable. Larger cables have more dieletric and greater internal forces, thus the phase change of larger cables will be greater than smaller diameter cables. When wrapped 360° around a 4 inch cable diameter mandrel, the phase change will be: |
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Cable Handling - Phase Stable Cables - Cross Reference - Build a Cable |
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